Azevedo, Américo

Advances in Sustainable and Competitive Manufacturing Systems

Azevedo, Américo - Advances in Sustainable and Competitive Manufacturing Systems, ebook


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Table of contents

Part I. Section One: Product, Process and Factory Integrated Design

1. Impacts of Product Lifecycle and Production System Design on Competitive and Sustainable Production
Hasse Nylund, Mikko Tapaninaho, Seppo Torvinen, Paul H. Andersson

2. A Framework for Optimizing Product Performance Through Using Field Experience of In-Service Products to Improve the Design and Manufacture Stages of the Product Lifecycle
Joel E. Igba, Kazem Alemzadeh, Paul M. Gibbons, John Friis

3. Advanced Product and Process Design Through Methodological Analysis and Forecasting of Energy Consumption in Manufacturing
Tim Spiering, Stephan Kohlitz, Harald Sundmaeker

4. Cost-Based Evaluation for Product Selective Disassemblability
Qingjin Peng, Yongtao Luo, Peihua Gu

5. Risk Management Methodology Covering the Entire Product Lifecycle
Jan Machac, Frantisek Steiner

6. An Approach for the Selection of Process Plans Based on Part Family Changes
S. M. Hasan, A. Baqai

7. Development of an Open-Architecture Electric Vehicle Using Adaptable Design
Qingjin Peng, Yunhui Liu, Peihua Gu, Zhun Fan

8. Ergonomics Issues in Furniture Design: A Case of a Tabloid Chair Design
R. M. Shah, M. A. U. Bhuiyan, R. Debnath, M. Iqbal, A. Shamsuzzoha

9. Solid Wood Panel Manufacturing Using Low Quality Materials
Omar Espinoza, Urs Buehlmann, Maurice Deaver

10. Performance-Oriented Manufacturability Analysis of a 5GHz Satellite Oscillator
Harri Eskelinen, Pekka Eskelinen, Juhana Ylinen

11. Concept of the System for Optimization of Manufacturing Processes
Silvia Palajová, Milan Gregor

12. Structured Analysis of Reconfigurable Manufacturing Systems
Erik Puik, Daniel Telgen, Leo Moergestel, Darek Ceglarek

13. A Methodology for the Estimation of Build Time for Operation Sequencing in Process Planning for a Hybrid Process
Zicheng Zhu, Vimal G. Dhokia, Aydin Nassehi, Stephen T. Newman

14. Capability-Based Approach for Evaluating the Impact of Product Requirement Changes on the Production System
Eeva Järvenpää, Seppo Torvinen

15. Manufacturing Processes Design with UML and ERP Standard: A Case Study
Agnieszka Stachowiak, Izabela Kudelska, Adam Radecki

16. FMEA as Applied to Electronic Manufacturing: A Revised Approach to Develop a More Robust and Optimized Solution
J. Enright, H. Lewis, A. Ryan

17. Simulation of the Pneumatic Behavior in the Virtual Commissioning of Automated Assembly Systems
Anton Strahilov, Dennis Effmert, A. N. Other

18. An Innovative Framework for the Simulation of Manufacturing Systems: An Application to the Footwear Industry
Alexandra F. Marques, Miguel Mujica, Jorge Pinho Sousa, Paulo Sá Marques, Rui Rebelo, António C. Alves

19. Multi-Agent Simulation for Concept of Cellular Transport System in Intralogistics
Mustafa Güller, Yılmaz Uygun, E. Karakaya

20. Modeling and Simulation of a Laser Scanner Sensor: An Industrial Application Case Study
Jose Lima, José Gonçalves, Paulo J. Costa, A. Paulo Moreira

21. On the Application of Discrete-Event Simulation in Production
Farhad Norouzilame, Mats Jackson

22. A Simulation Study on Assemble-to-Order Production for a Taiwan Machine Tools Manufacturer
Yi-Chi Wang, Toly Chen, Fu-Chun Chuang

23. The Use of Computer Simulation in Warehouse Automation
Joanna Oleśków-Szłapka, Agnieszka Stachowiak

24. Optimal Safety Stock Policy for a Hybrid Manufacturing System: A Simulation Study
Horng-Chyi Horng

25. Modeling and Simulation of the EMG30 Geared Motor with Encoder Resorting to SimTwo: The Official Robot@Factory Simulator
José Gonçalves, José Lima, Paulo J. Costa, A. Paulo Moreira

26. New Concepts for a Flexible and Industrialized Production Process for FRP-Based Transport Infrastructure Components
Andreas Kluth, Jens Michael Jäger

27. Increasing Flexibility and Productivity in Small Assembly Operations: A Case Study
P. M. S. Nunes, F. J. G. Silva

28. P-SOP Agent Generator for Flexible Manufacturing
Bo Svensson, Anders Nilsson, Fredrik Danielsson

29. Flexible Work Organization and Working Time Flexibility as Flexibility Strategies for Small and Medium-Sized Enterprises
Ralica Ivanova, Heiko Baum, Jens Schütze, Martina Ganß

30. Agent-Based Service-Oriented Architecture for Heterogeneous Data Sources Management in Ubiquitous Enterprise
L. Y. Pang, Ray Y. Zhong, George Q. Huang

31. Implications of Interoperability for Factory Planning
Sebastian Horbach

32. Computer Aided Process Planning: A Comprehensive Survey
Yusri Yusof, Kamran Latif

33. Interoperable Data Provisioning and Discovery for Virtual Factories
Atanas Manafov, Georgi Pavlov, Velimir Manafov, Irena Pavlova

34. Designing of Cloud-Based Virtual Factory Information System
Yuqiuge Hao, Rafael Karbowski, Ahm Shamsuzzoha, Petri Helo

35. Enabling Virtual Manufacturing Enterprises with Cloud Computing: An Analysis of Criteria for the Selection of Database as a Service Offers
Ronny Hans, David Dahlen, Sebastian Zöller, Dieter Schuller, Ulrich Lampe

36. An Infrastructure to Construct an Individualized Manufacturing Information System for Small and Medium Manufacturing Enterprises
Joseph Oh, Bo-Hyun Kim, Jae-Yong Baek

37. Business Process Monitoring and Management in Virtual Enterprise Through Interactive User Interface Layer
Ahm Shamsuzzoha, Filipe Ferreira, Américo Azevedo, José Faria, Petri Helo

Part II. Manufacturing Technologies and Intelligent Systems

38. Conceptual Development of Modular Machine Tools for Reconfigurable Manufacturing Systems
Nokucinga Majija, Khumbulani Mpofu, D. Modungwa

39. Global Green Production by Integration of Automated Decision Layers
Reza Hosseini, Petri Helo

40. Flexible SOA Based Platform for Research on Start-Up Procedures for Reconfigurable Production Machines
M. Abel, P. Klemm

41. Application of Modularity Principles in the Press Tool Enterprise: Reconfigurability
Simon Phuluwa, Khumbulani Mpofu, S. P. Ayodeji

42. Design of a Multifunctional Cell for Aerospace CFRP Production
F. Krebs, L. Larsen, G. Braun, W. Dudenhausen

43. Electrode Wear Estimation and Compensation for EDM Drilling
Cheol-Soo Lee, Eun-Young Heo, Jong-Min Kim, In-Hugh Choi, Dong-Won Kim

44. Topography-Selective Removal of Atmospheric Pressure Plasma Polishing
Jufan Zhang, Bing Li, Wei Dang, Ying Wang

45. A PLCopen-Based Approach for Utilizing Powerful Industrial Robot Functions in PLC-Controlled Applications
Fan Dai, Oliver Becker

46. On Analyzing the Semantics of IEC61131-3 ST and IL Applications
Mario de Sousa

47. Standard Function Blocks for Product Oriented Programmed Process Data Access
Julio Garrido Campos

48. CN2-SD for Subgroup Discovery in a Highly Customized Textile Industry: A Case Study
S. Almeida, C. Soares

49. Statistical Process Control Methods as an Essential Tool for Modeling and Improvement of Diagnostic Processes
Martina Winkelhoferova, Veronika Marikova, Jiri Tupa

50. Rough Cut Machining for Impellers with 3-Axis and 5-Axis NC Machines
Dong-Won Kim, M. A. Suhaimi, Byung-Mun Kim, Min-Ho Cho, F. Frank Chen

51. Discharge Parameters for Pass-Through Holes in EDM-Drilling
Cheol-Soo Lee, Jong-Min Kim, Yong-Chan Choi, Eun-Young Heo, Dong-Won Kim

52. Graph-Based Analysis of Metal Cutting Parameters
Sampsa Laakso, Jaakko Peltokorpi, Juho Ratava, Mika Lohtander, Juha Varis

53. A Surface Roughness and Power Consumption Analysis When Slot Milling Austenitic Stainless Steel in a Dry Cutting Environment
Patricia Muñoz-Escalona, Alborz Shokrani, Vimal Dhokia, Reza Imani-Asrai, Stephen T. Newman

54. Development of an Intelligent Bolt Tensioning System and Adaptive Process for the Automated Pitch Bearing Assembly of Wind Turbines
Leenhard Hörauf, Rainer Müller, Jochen Bauer, Holger Neumann, Matthias Vette

55. Knowledge-Based Operation Planning and Machine Control by Function Blocks in Web-DPP
Mohammad Givehchi, Bernard Schmidth, Lihui Wang

56. Self-Learning Production Systems: Adapter Reference Architecture
Gonçalo Cândido, Giovanni Di Orio, José Barata

57. Forecasting Order Quantity for Treadmill Part by Comparison of Time Series Forecast Technologies and Artificial Intelligence Methods
F. Michael Chang

58. Analytical Method for Obtaining Cutter Workpiece Engagement in Five-Axis Milling. Part 3: Flat-End Cutter and Free-Form Workpiece Surface
O. Hendriko, Emmanuel Duc, Gandjar Kiswanto

59. Building a Case Base for the Non-Conformance Problem Solving in the Aluminum Extrusion Process
N. O. Pacheco, J. C. E. Ferreira, W. L. Mikos

60. Framework of Optimization of Transport Process with Use of Intelligent Hybrid System
Kubiak Natalia, Agnieszka Stachowiak

61. A New Collaborative Filtering-Based Recommender System for Manufacturing AppStore: Which Applications Would be Useful to Your Business?
C.-S. Ok, H.-Y. Kang, B.-H. Kim

62. Real-Time Tracking System for a Moored Oil Tanker: A Kalman Filter Approach
Paulo Malheiros, Paulo Rosa-Santos, José Gonçalves, Paulo Costa, António Paulo Moreira, Fernando Veloso-Gomes, Francisco Taveira-Pinto

63. Managing Automation Development Projects: A Comparison of Industrial Needs and Existing Theoretical Support
A. Granlund, M. Jackson

64. Issues Affecting Advanced Manufacturing Technology Projects
Josef Hynek, Václav Janeček

Part III. Manufacturing Operations Management and Optimisation

65. A Reference Model for a Synchronized and Dynamic Alignment of the Order Fulfillment Process
Thomas Wochinger, Frank Zwißler, Engelbert Westkämper

66. Closed-Loop Sustainable Supply Chain Design Under Uncertainties
Li-Chih Wang, Tzu-Li Chen, Yin-Yann Chen, Yi-Wen Chen, Allen Wang

67. An Integrated Production and Distribution Scheduling Approach for Exceptions Handling
Esther Álvarez, Eneko Osaba, Luis Villalón, Fernando Díaz

68. Performance Framework Geared by a Proactive Approach
António Almeida, Américo Azevedo

69. Application of Non-conformity Matrix to Predict System Interactions in Complex Quality Problems
S. M. O. Tavares, Arsalan Farooq, António Araújo, Henriqueta Nóvoa

70. Nonconformity Root Causes Analysis Through a Pattern Identification Approach
Michael Donauer, Paulo Peças, Américo Azevedo

71. Downtime Model Development for Evaluating Operational Performance of Workover Activities in AGOCO
Haitham Mansour, Munir Ahmed, Ghaith Abdulrahman

72. Potential Using of OEE in Evaluating the Operational Performance of Workover Activities
Haitham Mansour, Munir Ahmad, Hussain Ahmed

73. Operating Curves of Manufacturing Systems: A Theoretical Discourse
Gerald Weigert

74. Elaboration of Reference Models for Improving Enterprise Performance
Paul Eric Dossou, Philip Mitchell

75. Process Performance Assessment in Collaborative Manufacturing Environments: A Role Oriented Approach
António Almeida, Filipe Ferreira, Américo Azevedo, Álvaro Caldas

76. Measuring Job Satisfaction of Shift Workers Based on Fuzzy Systems Approach
Tuğçen Hatipoğlu, Mehlika Kocabaş, Atakan Alkan, Ahmet Cihan

77. Performance Heterogeneity Within a Group: An Empirical Study
R. Folgado, P. Peças, E. Henriques

78. Gender Equality in Entities Setup in Spanish Science and Technology Parks
Mª Pilar Latorre-Martínez, Luis Navarro-Elola, Tatiana Íñiguez-Berrozpe

79. A Model to Increase Customer Loyalty by Using Bi-directional Semantic Interference: An Application to White Goods Industry
Deniz D. Diren, Alper Göksu, Tuğçen Hatipoğlu, Hatice Esen, Alpaslan Fiğlali

80. A Study into Composite Laminators’ Motivation
Dennis Crowley, Carwyn Ward, Kevin Potter, Oksana Kasyutich, Kevyn Jonas, Nigel Jennings

81. Relationships of Factors in a Manual Assembly Line Environment
Jaakko Peltokorpi, Sampsa Laakso, Juho Ratava, Mika Lohtander, Juha Varis

82. Clustering for Decision Support in the Fashion Industry: A Case Study
Ana Monte, Carlos Soares, Pedro Brito, Michel Byvoet

83. Competence-Based Planning of Coupled Process Chains
Berend Denkena, Friedrich Charlin, Helge Henning

84. Social Media in Manufacturing: Just Hype or Concrete Benefits?
M. Lanz, S. Torvinen

85. RFID Implementation in the Footwear Supply Chain: From Production Line to Retail Store and Back
Ana C. Barros, Rui Rebelo, Pedro França, João Sousa, José Rios, Ana Gomes, Paulo Monteiro, Guirish Vaguela

86. Costs of Inbound Logistics: Towards a Decision Support Model for Production System Design
Christina Windmark, Carin Andersson

87. PCB Assembly in a Multi-Machine Flowshop with Dynamic Board Release Times
M. T. Yazdani Sabouni, Rasaratnam Logendran

88. A Multi-Agent Architecture Framework to Improve Wine Supply Chain Coordination
Vikas Kumar, Supalak Akkaranggoon, Jose A. Garza-Reyes, Luis Rocha-Lona, Archana Kumari, Yuan Hsin Wang

89. Green Procurement in Trading Sector of Hong Kong
Janiz H. Y. Heung, T. N. Wong, L. H. Lee

90. Resource Allocation in the Paced Assembly of Customer Specific Goods
Kirsten Tracht, Lars Funke

91. Injection Mold Maintenance Scheduling with Mold-Lifting Crane Consideration
C. S. Wong, F. T. S. Chan, S. H. Chung

92. A Multi-Agent System to Solve a New Formulation of Machine Layout Problem
Ghaith Manita, Ouajdi Korbaa

93. Organizational Procedures for the Integration of Process Planning and Scheduling in Job-Shop Manufacturing
Sascha Häckel, Jan Keidel, Thomas Kehrer

94. Intelligent Scheduling for Manufacturing Systems: A Case Study
K. Efthymiou, A. Pagoropoulos, D. Mourtzis

95. Application of Firefly Metaheuristic Algorithm for the Single Row Facility Layout Problem
Özlen Erkal Sönmez, Ş. Alp Baray

96. Geometrical Optimization of Micro-Mixer with Wavy Structure Design for Chemical Processes Using Taguchi Method
Nita Solehati, Joonsoo Bae, Agus P. Sasmito

97. A Multi-Agent Self-Adaptive Architecture for Outsourcing Manufacturing Supply Chain
Sushma Kumari, Akshit Singh, Nishikant Mishra, Jose Arturo Garza-Reyes

98. Inventory Based Multi-Item Lot-Sizing Problem in Uncertain Environment: BRKGA Approach
Felix T. S. Chan, R. K. Tibrewal, Anuj Prakash, M. K. Tiwari

Part IV. Manufacturing Organization and Strategies

99. Challenges for Better Sustainable Manufacturing
Lihui Wang, Z. M. Bi

100. The Power of Analytical Approaches Towards the Development of Differentiated Supply Chain Strategies: Case Study
Alexander A. Kharlamov, Luis Miguel D. F. Ferreira, Janet Godsell

101. Technology Policy for Promoting Environmental Sustainability in SMEs: Issues and Considerations for Effective Implementation
David A. Wyrick, Ganapathy Natarajan, Chinweike I. Eseonu

102. Proposal of a Deliberate Discovery-Learning Approach to Building Exploration Capabilities in a Manufacturing Organization
Yuji Yamamoto

103. Design of Multi-Stage Manufacturing Networks for Personalized Products Using Metaheuristics
D. Mourtzis, M. Doukas, F. Psarommatis, N. Panopoulos

104. New Business Models Elements Oriented to Product-Service Machinery Industry
Américo Azevedo, Henrique Ribeiro

105. Reference Model Framework for Production of Small Series of Innovative and Fashionable Goods in Manufacturing Networks
Andrea Zangiacomi, Rosanna Fornasiero, João Bastos, Américo Azevedo, Valentina Franchini, Andrea Vinelli

106. Customer Service in Supply Chain Management: A Case Study
Fatiha Naoui

107. Strategic Fit Assessment for Value-Added Networks of Electric Engine Production
Carsten Nee, Achim Kampker, P. Burggräf

108. Analysis of the Network of Relations of Organizations Set up at Walqa Technology Park
Mª Pilar Latorre-Martínez, Luis Navarro-Elola, Jesús Pastor-Tejedor, Tatiana Íñiguez-Berrozpe

109. Distributed Manufacturing System in a Multi-Agent Approach: An Application for Oil Field Management
A. P. M. Tanajura, V. L. C. Oliveira, H. A. Lepikson, F. G. M. Freires

Part V. Lean and Six Sigma Applications

110. Exploiting Augmented Reality in Lean Manufacturing: Opportunities and Challenges
Francesco Capozzi, Marco Sacco

111. Performance Measurement for Efficient Lean Management
Jiri Tupa

112. Lean Management Methods in Product Development: A Case Study
Daniel Soares, João Bastos, Diana Gavazzo, João Paulo Pereira, A. J. Baptista

113. Analysis of the CSFs of Lean Tools and ERP Systems in Improving Manufacturing Performance in SMEs
Osama Alaskari, M. Munir Ahmad, Ruben Pinedo-Cuenca

114. The Impact of Autonomy on Lean Manufacturing Systems
Hanna Theuer, Norbert Gronau, Sander Lass

115. How to Foresee and Measure the Real Economic Impact of a Lean Manufacturing Implementation
Leonardo Rivera, Diego F. Manotas

116. Setup Performance Indicators: A Tool to Systematize and Standardize the Setup Process Diagnosis
J. Morgado, P. Peças, A. Jorge, E. Henriques, R. Cernadas, S. Furtado

117. Kanban Principle Training Game “Kanban Bar”
Barbora Sramkova, Lukas Fiedler, Martin Januska, Jiri Kudrna, Lucie Stastna

118. Using the Six Sigma DMAIC Methodology to Improve an Internal Logistic Process
Luís Miguel D. F. Ferreira, Cristóvão Silva, Carolina Mesquita

119. Lean Six Sigma Supply Chain Case Study: Aircraft Shipment Improvement in a Pharmaceutical Company
Luis Rocha-Lona, Silvia Edith Alvarez-Reyes, Steve Eldridge, Jose Arturo Garza-Reyes, Vikas Kumar

120. A Comparative Study of the Implementation Status of Lean Six Sigma in South Korea and the UK
Joong Hwa Lee, Jose Arturo Garza-Reyes, Vikas Kumar, Luis Rocha-Lona, Nishikant Mishra

121. The Application of a Lean Philosophy During Manufacture of Advanced Airframe Structures in a New Product Introduction (NPI) Environment
Darren Winter, Chris Jones, Carwyn Ward, Paul Gibbons, Chris McMahon, Kevin Potter

122. Applying Value Stream Mapping to Identify and Evaluate Waste in a Company of the Ceramic Sector
L. B. Luna, P. E. D. Klökner, J. C. E. Ferreira

123. Specific Strategies for Successful Lean Development Implementation
Uwe Dombrowski, David Ebentreich, Kai Schmidtchen

124. Adaptation of Lean in the Wood Industry
Urs Buehlmann, Omar Espinoza, Christian Fricke

125. Simulation Studies of Hybrid Pull Systems of Kanban and CONWIP in an Assembly Line
Yue Huang, Hung-da Wan, Glenn Kuriger, F. Frank Chen

126. Value Stream Mapping Application on Mould Making Industry: Results and Discussion
A. Costa, E. Henriques, M. Domingues, P. Peças

127. Implementation of Lean Principles in a Food Manufacturing Company
Ian Kennedy, Andrew Plunkett, Julfikar Haider

128. The Use of Lean Pull Strategy and Simulation in Solving Total Laboratory Automation Problem
T. Yang, T. K. Wang

Part VI. Energy Efficiency in Factory Life Cycle

129. Dual Energy Signatures Enable Energy Value-Stream Mapping
Egon Müller, Timo Stock, Rainer Schillig

130. Practical Approach to Analyze and Optimize Energy Efficiency Within a Press Hardening Process
Horst Meier, Dennis Bakir, Björn Krückhans

131. Methodical Approach to Identify Energy Efficiency Measures in Factory Planning Based on Qualitative Analysis
Egon Müller, Manuela Krones, Jörg Strauch

132. Evaluation of Process Chains for an Overall Optimization of Manufacturing Energy Efficiency
Christian Mose, Nils Weinert

133. Green Cycle Factory
Dominik Rohrmus, Volkmar Döricht, Nils Weinert, Jens-Christian Holst, Christoph Kiener

134. Visualization of Energy: Energy Cards Create Transparency for Energy-Efficient Factories and Processes
Hendrik Hopf, Egon Müller

135. Sustainability Performance Indicators for Supporting the Realization of Sustainable and Energy-Efficient Manufacturing
Tapaninaho Mikko, Koho Mikko, Nylund Hasse, Heilala Juhani, Torvinen Seppo

Keywords: Engineering, Manufacturing, Machines, Tools, Robotics and Automation, Innovation/Technology Management

Publication year
Lecture Notes in Mechanical Engineering
Page amount
23 pages
Technology, Energy, Traffic

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